• twin cam: when to weld crank | Harley Davidson Forums

    Dec 14, 2012· Ah .. I've seen undersized journals plasma spray welded, I've heard of other types of welding done to repair a crank journal from wiped bearings, but I've never seen anyone do any welding on a crank because they wanted to produce H.P. outside of working on strokers.

  • Metal stitching - Wikipedia

    Metal stitching is an industrial technique for repairing cracked and broken cast iron, steel, bronze or aluminium structures and their components.The process is carried out cold, without welding.It allows the repair of cast iron and cast steel, often in-situ, without the distortion from welding, and can be used in other situations where heat cannot be used to achieve a repair.

  • Repair Welding of the Massive Cast

    The paper shows a few ways to rebuild the surface in the massive cast with the use of metal active gas welding for repair.

  • how to weld cast engine block - Miller Welding Discussion ...

    Nov 26, 2008· Repairing a cast iron motor block is a big gamble with usually bad results. Not saying that it can't be done but after seeing what problems that can come from trying everything and every method, I finally went to the pinning tech. with really good results but if you still plan on welding that block, make sure you get good quility rods and say ...


    Big Hoss Welding & Repair, LLC offers quality mobile welding, fabrication and repair services onsite to you wherever you are. We take pride in what we do and want to help our customers in anyway possible. Whether it’s a small or large project, heavy equipment to structural steel and everything in between we have the skills and experience to ...

  • In-Process Weld Rework | O'Fallon Casting

    In-process weld rework of castings, sometimes also referred to as “cosmetic weld repair”, is a routine and commonplace foundry activity that is used to mend such casting discontinuities. A casting that has been welded and blended will be dimensionally, physically, chemically and metallurgically compliant to drawing requirements.

  • Preheating can be critical to welding success

    Second, proper preheating helps to slow the cooling rate of the finished weld and reduce hardness in the heat-affected zone (HAZ), which creates a weld that is less brittle and more ductile. These characteristics are especially important for materials more susceptible to hardness at elevated temperatures, such as cast iron, medium- and high ...

  • How to Weld Cast Iron | Metal Casting Blog

    In-house welding. While contracting cast iron welding to a professional can guarantee a quality weld, it is possible to complete a weld-repair in-house with careful preparation. Follow the steps of identifying your alloy, preparing the material, and choosing the most appropriate weld technique.

  • Weld repair on engine block - Practical Machinist

    Aug 04, 2015· It will be a cooler welding process than oxy welding which is very difficult on big thick castings, takes a lot of skill but it is the ultimate weld repair on cast iron. See jerry appenlap for examples of his oxy welding 08-04-2015, 12:17 AM #13. hobbyman. View Profile

  • Before you junk it, read this! | Street Tech Magazine

    Mar 23, 2015· Welding cast iron takes serious skill, tools and long-forgotten techniques. The part to be welded must be preheated before welding and allowed to cool very slowly, otherwise the repair will just crack out again or worse, shatter. Stick Welding cast iron …

  • Repair Welding of the Massive Cast - Archives of Foundry ...

    The paper shows a few ways to rebuild the surface in the massive cast with the use of metal active gas welding for repair. The work presents studies of defect in the massive cast. It contains the pictures of microstructures and defects. The method of removing defects and the results of checking by visual and penetrant testing methods are shown.

  • How To Weld Cast Iron - Welder Portal

    For cast iron welding, it’s recommended to use nickel alloy electrodes. The mix of nickel and iron has a lower coefficient of thermal expansion, which lowers welding stresses and makes it less prone to cracking. As a result, it produces a stronger and more durable weld.

  • How to Repair a Cast Iron Pan | Hunker

    Jan 29, 2020· To do so, you can purchase a Castaloy cast iron repair kit from the company's website. But before you use the product, thoroughly clean your pan with a wire brush to remove any dirt or debris. When you're done, apply the surface preparation fluid that comes in your repair kit to the pan.

  • Stick Welding Cast Iron Repair with Muggy Weld - YouTube

    Stick Welding Cast Iron Repair with Muggy Weld. Cast iron can be tricky to repair because it's prone to cracking. Follow along as I repair a broken cast ir...

  • Who's our go-to guys for cast iron exhaust manifold repair?

    Feb 26, 2019· Cast is cast and old cast repair is a crap shoot. It doesn't age well, or take kindly to weld heating. Has to do with the microstructure and carbon content/migration under thermal cycling. Brazing or similar is used because it doesn't get quite as hot as iron welding and have to anneal before and after.

  • best way to weld cast iron - Miller Welding Discussion Forums

    Use cast iron flux; feed the rod into the mushy puddle with a sort of jabbing action that tends to shove the impurities out of the puddle. Kind of a fun change of pace thing to do, and seems to work out well. I hear there's a guy around here that repair-welds cast iron cylinder heads by gas-welding.

  • Warped Or Cracked Cast Iron Pots, Techniques For Restoring ...

    The big problem with welding cast iron is cracking when weld cools. Here’s how you avoid this. In a forge or other major heat source you heat the cast iron part to be welded to a dull red. Then while still very hot you arc weld the crack or broken pieces together with Stainless Steel welding rod, then let the whole welded part cool on its own ...

  • World's Strongest Bond | J-B Weld

    Whether you're doing a small repair or tackling a large project, we have all the products you need to get the job done right. Select a project category on the left for some great examples of how to best use the power of J-B Weld.

  • Lincoln Electric Global Sites - Select Your Country or Region

    Choose the Lincoln Electric web site for your country or region to find the best selection of welding equipment, welding wire and electrode, welding safety equipment, weld fume control, and welding automation systems.

  • weld cast steel - Welding Tips and Tricks

    cast steel mig weld NEW by: Anonymous filled holes on my dana 44 knuckel with mig and wow were those hard welds. could not drill with cobalt drill bits. had to carbon arc them back out and fill with braze. Magnets stuck well to the knuckle and it machines nice so we assumed it was cast steel. By the way we watch your videos in weld class.

  • Yes, J-B Weld can repair a cracked cylinder head, but ...

    I just took a big glop, put it on the fingers of my Nitrile gloves, and worked it into the general region to the right and above #4 spark plug hole where I knew the crack was. J-B weld on the outside corner of the head. Rob Siegel. As the J-B was drying, I packed the pipe dope into the stud hole, screwed in the stud, and wiped off the excess.

  • Welcome to Crown Alloys :: Home

    Crown Alloys Company has been supplying premier welding alloys internationally since 1975. For the past 45 years Crown Alloys has developed a unique product line that includes superior maintenance and repair alloys as well as the most popular production alloys such as aluminum, brass, bronze, copper, cast iron alloys, hard facing alloys, magnesium, nickel, silver, stainless steel, titanium and ...

  • Weld repair in casting - ASTM (testing materials) Code ...

    When we say weld repair means that if they find any defects then they have to grind out the defect and weld up the area. But the question is, during casting there are many small holes on the surface of part which most of casting suppliers weld up the area (many spot welding areas on part). Is it call weld repair …

  • Can Cast Iron Be Welded? - Pro Safety Tips

    Dec 12, 2019· Yes, cast iron can be welded. It’s a little bit difficult task but not impossible. Considering the brittle nature of cast iron, there will be broken parts of cast iron. The only way to repair such broken parts is welding. Considering the various types of cast irons out there, I will be mainly talking about gray cast …

  • Cause for this rear axle housing cracks and repair method ...

    Sep 30, 2005· As for repair, drill the stop holes at each end, and grind a nice deep V into the crack (like beveling plates for a butt weld. Give the weld a place to sit, more penetration), and burn that fawker in there. If you just weld on top with grinding the V, you'll grind most of your weld …

  • Filling LARGE holes in cast iron exhaust manifolds. - The ...

    I would imagine, a guy with a scrap exhaust manifold (or whatever to get a patch piece out of) could shape a patch panel of sorts, and take it to a shop that does cast welding and have them do the welding. The area can even be re-peened to hide the repair/weld.

  • Welding Magnesium

    An aircraft gearbox made from magnesium might cost upwards of $50,000 dollars so being able to make a weld repair is often an economical way to repair magnesium casting. One of the biggest hurdles in welding magnesium castings like this is that they are often oil soaked.

  • Mig Welding broken Cast Iron! - YouTube

    Jun 22, 2016· Mig Welding Cast Iron using standard mig wire. YES IT WORKS!In this video i repair a broken leg on a cast iron park bench using standard mig wire. Even thoug...

  • Plumbing | Repair Crack or Hole in Pipe | J-B Weld

    Step 1: Clean surface, removing any dirt or debris.. Step 2: Put on gloves.Cut off desired amount of WaterWeld, replacing unused portion back into tube for future use. Knead WaterWeld with your fingers until it becomes a uniform color and apply along the line of the crack.

  • Casting Repairs Services | Metalock Casting Repairs

    Metal stitching or metalocking is a method of repairing cracks in cast metals without the need of welding. Find out more about the Metal Stitching Repair Process Cast Iron Repairs carried out in situ by our experienced team of engineers, reducing downtime and saving you money.

  • The Welding Handbook - Wilh. Wilhelmsen

    documentation aimed specifically at on board welding solutions was needed. This led to the development of the first welding handbook for on-board repair and maintenance welding already the 1950es. This edition of the UNITOR Welding Handbook builds upon all the earlier editions and on Wilhelmsen Ships Service’s business activity.

  • Welding Cast Iron: The How-To Guide

    Welding To Repair Cast Iron. When welding cast iron, Low and Slow is a rule of thumb many welders abide by. By this, operators should apply a low current and a slow movement (in a stitching like manner) when working with cast iron. Work at about an inch at a time, welding in different spots, and try to allow 45-seconds between segments to avoid ...

  • Kustom-Kraft.com - Cylinder Repair

    Let Kustom Kraft's experts repair your cylinder. Choose from several types of cylinder repair all at reasonable prices. Cylinders can be repaired by boring, welding, sleeving, replating, re-chroming, or nikasil re-coating, and for the ultimate repair, a powerful big bore kit. It's as easy as just a phone call.